Food factory / Improvement

Why Nantsune is ChosenReason to be Selected

The goal you aim for can surely be reached by requesting other companies as well.
However, only “Nantsune” can show you the goal you should aim for and be your partner to head there together.

Staff group photo

A group of experts who understand customers will make proposals.

For the challenges you face regarding labor shortages and recruitment difficulties, cost reduction and productivity improvement, HACCP compliance and quality improvement, and food waste reduction, a group of experts well-versed in various food processing processes as well as machinery will work together with customers to tackle these issues head-on, creating customer profits through proposing and implementing solutions.

Consulting Process

1 Issue Sharing

Free of Charge

  • Interview
  • Site inspection
  • Measurement

2 Proposal

Free of Charge

  • Rough proposal
  • Consulting fees
  • Quotation

3 Design

Consulting Fees Apply

  • Design
  • Equipment proposal, demo test, quotation
  • Implementation effect calculation

4 Delivery

Equipment & Installation Costs Apply

  • Operation planning
  • Delivery, training
  • Operation support

Would you like to receive a factory diagnosis?

We will visit your site (factory) and provide improvement proposals based on our experience and track record.
Site diagnosis is provided free of charge, so please feel free to contact us.

Contact us here

 

Search by IndustrySearch by Industry

Frozen Foods

We specialize in efficient layout design that supports multi-product production. For frozen equipment selection where costs tend to expand, we chart customer product lines, clearly show appropriate capacity, and suppress unnecessary costs.

Croquettes

Croquettes
  • 1Heat processing
  • 2Mixing
  • 3Molding
  • 4Breading
  • 5Freezing
  • 6Inspection & packaging

Udon

Udon
  • 1Noodle making
  • 2Broth filling
  • 3Weighing & plating
  • 4Freezing
  • 5Inspection & packaging

Kushikatsu

Kushikatsu
  • 1Preparation
  • 2Skewering
  • 3Breading
  • 4Freezing
  • 5Inspection & packaging

Retort Foods

We not only provide appropriate equipment selection, but also reliably support hardware aspects such as loader design for labor-saving, and software aspects such as processing methods that lead to quality improvement. Please also consult us about F-value control for retort products and LLC (Long Life Chilled) products.

Rice Porridge

Rice Porridge
  • 1Raw material inspection
  • 2Filling
  • 3Pressure sterilization cooking
  • 4Cooling & blow dehydration
  • 5Quality inspection & packaging
  • 6Packaging

Simmered Fish

Simmered Fish
  • 1Preparation
  • 2Cooking & mixing
  • 3Inspection & filling
  • 4Pressure sterilization cooking
  • 5Cooling & blow dehydration
  • 6Quality inspection & packaging

Curry

Curry
  • 1Preparation
  • 2Cooking & mixing
  • 3Inspection & filling
  • 4Pressure sterilization cooking
  • 5Cooling & blow dehydration
  • 6Quality inspection & packaging

PC Centers

We propose automation lines including the latest trends. With track records at PC centers nationwide, please leave center operations and proposals/support for balance between stores and centers to us.

Wagyu Products (Mass Production)

Wagyu
  • 1Inspection & trimming
  • 2Pre-cooling
  • 3Block cutting & processing
  • 4Pre-cooling
  • 5Packaging

Chilled Mince (Mass Production)

Chilled Mince
  • 1Inspection & trimming
  • 2Pre-cooling
  • 3Chopping
  • 4Portioning
  • 5Packaging

Bone-in Products (Frozen)

Bone-in Meat
  • 1Inspection
  • 2Temperature control
  • 3Processing
  • 4Portioning
  • 5Packaging

Livestock Processing

This is our most specialized field, based on our long experience of providing meat processing equipment. We also provide technical guidance, operational support, product development proposals, and tips for improving yield.

Sausages

Sausages
  • 1Shaping, curing & aging
  • 2Chopping & mixing
  • 3Filling & linking
  • 4Heating
  • 5Cooling
  • 6Packaging

Cultured Meat (Pure Meat)

Cultured Meat
  • 1Immersion (culture medium)
  • 2Fixed culture period (clean bench)
  • 3pH check
  • 4Pure meat
  • 5Inspection
  • 6Packaging

Fake Meat

Fake Meat
  • 1Inject soy hemoglobin gene into Pichia pastoris
  • 2Mix sugar minerals with modified yeast
  • 3Culture
  • 4Add heme replication potato protein, flavoring, and other additives
  • 5Complete vegan meat raw material, processing
  • 6Packaging

Fisheries Processing

We handle everything from equipment selection for high salinity to development of labor-saving robots. Please also consult us about production line design for high value-added products with increased processing levels.

Mirin-dried Horse Mackerel

Mirin-dried Horse Mackerel
  • 1Scale & gut removal
  • 2Seasoning
  • 3Drying
  • 4Packaging

Kamaboko

Kamaboko
  • 1Preparation & washing
  • 2Meat extraction
  • 3Water rinsing & dehydration
  • 4Straining, stirring & mixing
  • 5Molding & heating
  • 6Cooling & packaging

Mackerel Canning

Mackerel Canning
  • 1Preparation
  • 2Fixed-size cutting
  • 3Canning
  • 4Seaming (lid)
  • 5Heat sterilization

Prepared Food Processing

In addition to hygienic layout and high-efficiency equipment selection, please leave processing methods related to quality and labor-saving proposals according to budget to us.

Sushi Rolls

Sushi Rolls
  • 1Rice cooking
  • 2Vinegar spraying
  • 3Cooling
  • 4Rolling & cutting
  • 5Packaging

Kinpira Gobo

Kinpira Gobo
  • 1Preparation
  • 2Roasting
  • 3Cooking & processing
  • 4Cooling
  • 5Weighing & packaging

Bento

Bento
  • 1Parts processing
  • 2Cooling
  • 3Plating
  • 4Packaging

Agricultural Processing

From proposing processing lines that consider hygiene and efficiency to raw material sorting, washing lines, and freshness management, we handle a wide range of services.

Agricultural Processing

Cut Vegetables
  • 1Washing & inedible part removal
  • 2Cutting
  • 3Washing & sterilization
  • 4Dehydration
  • 5Weighing & packaging

Strawberry Jam

Strawberry Jam
  • 1Hull removal & washing
  • 2Sugar addition & mixing
  • 3Heating & concentration
  • 4Filling & packaging
  • 5Sterilization & cooling

Noodle Making (Fresh Pasta)

Dried Noodles
  • 1Water mixing (hydration)
  • 2Noodle making
  • 3Air drying & cooling
  • 4Packaging

Search by IssuesSearch by Issues

①Want to develop profitable products
Hamburger
We have staff with backgrounds in the restaurant industry (product development) and supermarkets (SM), and we propose products that can generate profits. In addition, a group of professionals who can provide spice proposals and technical guidance for charcuterie products such as ham and sausages will propose recipes.
If you have concerns like these,
please feel free to consult us
  • Unsure which to handle in-house
    and which to outsource
  • Don’t want to compromise on taste
    or profitability
  • Want to attend product development
    seminars or study sessions
  • What functions should we have as a supermarket center
②Want to examine product profitability
Profitability examination
We help examine the profitability of products you are manufacturing. We accept consultations about unclear profitability and insufficient profits as expected.
If you have concerns like these,
please feel free to consult us
  • Want to examine but don’t know
    how to proceed
  • Need templates for
    profitability examination
  • Operating rate
    won’t improve
  • Too much product movement/transfer,
    want to stabilize labor costs
③Want to improve product shelf life
Salad
Professionals in livestock, agriculture, fisheries, and prepared foods propose production processes and packaging methods that utilize the individual characteristics of products. We also provide equipment and production line proposals, CCP management guidance, etc. when newly considering retort foods or frozen foods.
If you have concerns like these,
please feel free to consult us
  • Want to extend shelf life
    while maintaining taste
  • Want to create beautiful minced
    products with good color development
  • Need low-cost solutions for strict packaging formats and delivery deadline requirements
  • Need know-how for
    MAP packaging and sous vide cooking
④Want to build, expand, or renovate factory
Architectural blueprint
We make proposals considering production efficiency and hygiene. From basic calculations of how much space is needed to achieve objectives, to optimal equipment selection according to production volume and operating hours, automation line design, zoning planning, and efficient floor plan design. If customers haven’t decided on a construction company, we can also introduce construction companies with extensive experience in food factory construction. We realize optimal new factory proposals through three-party collaboration between customers, construction companies, and our company.
If you have concerns like these,
please feel free to consult us
  • Don’t know where and how
    to improve optimally
  • Curious about what
    other companies are doing
  • Want to create HACCP-compliant factory
  • Want consultation on
    increased production and cost reduction
⑤Want to create highly efficient factory
Factory interior
Even for seemingly impossible tasks like doubling production with the same number of workers, or reducing a 6-person operation to 2 people, we propose solutions using machinery, systems, and mechanisms.
If you have concerns like these,
please feel free to consult us
  • Want to double production in current space
  • Want to know how far unmanned,
    automated factories are possible
  • Small-lot, multi-product production
    seems to have reached efficiency limits
  • Cost concerns make me hesitant
    to even consult
⑥Want to expand products/business globally
World map
We have overseas bases in China (Beijing) and Korea, and dealers (12 locations) in Asia, Europe, and the Americas, and we accept consultations for on-site maintenance support. Please also consult us if you want to expand into local markets.
If you have concerns like these,
please feel free to consult us
  • Anxious about production training
    for overseas staff
  • Want to maintain Japanese hygiene
    standards and quality overseas
  • Want introduction to bridge trading
    companies for overseas customers
  • Want introduction to
    local industrial parks
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